WALKSON to Showcase Advanced Casting Solutions at METALLURGY 2025 Russia – Booth 2E67

• Low Alloy Casting Steel Caps (42CrMo4): Shield rotor assemblies, offering 42–44 HRC hardness for superior impact resistance.  
• Valves and Valve Components: Precision-cast valve bodies, discs, and seats for industrial applications, designed for high-pressure and corrosive environments.  
• Pump Components: Cast pump housings, impellers, and casings for mining, oil, and gas industries, offering durability and corrosion resistance.  
• Roots Blower Parts: High-precision castings for rotors, casings, and gears, ensuring efficient airflow in industrial systems.  
• Machine Beds: Heavy-duty cast machine beds for CNC machines and industrial equipment, providing stability and vibration dampening.  
• Additional Shredder Components: Including low alloy cast iron anvils, high chromium cast iron wear plates, forged rotor disks, hammer axles, austenitic manganese steel gratings, and seamless forged rings.

• Design and Simulation: Utilizing CAD/CAM software, finite element analysis (FEA), and 3D modeling, we optimize component designs for strength, wear resistance, and compatibility.  
• Material Expertise: Specializing in high manganese steels (Mn13Cr2, Mn18Cr2), low alloy steels (42CrMo4), and other alloys, we select materials to meet specific performance demands.  
• Quality Assurance: Implementing Advanced Product Quality Planning (APQP), Process Failure Mode and Effects Analysis (PFMEA), Production Part Approval Process (PPAP), and First Article Trial (FAT), we ensure compliance with standards like ISO 9001:2015 and ISO/TS 16949.  
• Testing Protocols: Comprehensive testing includes Ultrasonic Testing (UT) per ASTM A609/A388, Magnetic Particle Testing (MT) per ASTM E709, Dye Penetrant Testing (PT) per ASTM E165, hardness testing (ASTM E10/E18), and dimensional gauging, ensuring defect-free components.  
• Customization: From shredder liners to valve bodies and machine beds, we provide bespoke solutions tailored to client specifications and equipment requirements.

• Casting Capacity: Advanced foundries with electric arc furnaces (EAF), induction furnaces, and automated sand molding systems produce high manganese (ASTM A128/A128M), low alloy (EN 10083-3), and specialty castings for valves, pumps, roots blower parts, and machine beds, meeting ISO 8062 tolerances.  
• Forging Expertise: Hydraulic presses and drop hammers create robust forgings (e.g., 42CrMo4 shafts, rotor disks) per ASTM A788/A788M and EN 10250-2, with refined grain structures for superior strength.  
• Applications: Beyond shredder components, our castings support mining (e.g., pump casings), industrial machinery (e.g., machine beds), and HVAC systems (e.g., roots blower rotors), showcasing versatility.  
• Global Logistics: Our supply chain serves clients in the EU, USA, Australia, and beyond, ensuring timely delivery and scalability for small-batch or large-scale orders.  
• Quality Validation: Rigorous quality controls, validated through PPAP and FAT, ensure traceability and compliance, with client and third-party oversight welcomed.

• Explore Premium Products: Discover our Mn13Cr2/Mn18Cr2 liners, 42CrMo4 rotor shafts, valves, pumps, roots blower parts, and machine beds, designed for durability and performance.  
• Engage with Experts: Discuss your equipment needs with our engineering team to explore custom solutions for shredders, mining, or industrial applications.  
• Witness Quality Assurance: Learn about our APQP, PFMEA, PPAP, and FAT processes, with opportunities to schedule on-site test witnessing (UT, PT, MT, gauging) at our facilities.  
• Partner with a Global Leader: Discover how WALKSON’s casting and forging expertise can enhance your operational efficiency and equipment longevity.

We welcome clients and third-party inspectors (e.g., SGS, Bureau Veritas) to oversee testing and FAT, ensuring transparency. Comprehensive test reports, FAIR, and PPAP documentation are provided for traceability.

WALKSON invites you to visit Booth 2E67 at the Timiryazev Center, Moscow, from June 3 to 5, 2025, to experience our industry-leading metal recycling parts, valves, pumps, roots blower parts, machine beds, and advanced engineering capabilities. Don’t miss this opportunity to connect with our team and explore how WALKSON can elevate your operations.