WALKSON provides high-quality precision casting & Forging components. Material includes carbon steel, low alloy steel, high chrome white iron, high manganese steel, Stainless steel, Superalloy, Ti-Alloy, Metal ceramic composite material, and bimetal composite. Industries we service include Mining, Mineral Processing, and Oil &Gas industry. Our precision cast products made by casting and forging gained a reputation from our customers.
WALKSON combines decades of metallurgical expertise with advanced manufacturing technologies to deliver high-performance, custom-made components. From rapid prototyping to full-scale OEM production, we provide a one-stop solution for industries operating in extreme environments.
Manufacturing Capabilities & Technical Scope
| Service Category | Capabilities & Material Excellence |
| Casting Processes | Precision Investment Casting, Sand Casting, Centrifugal Casting, and Heavy-duty Slag Pot Casting. |
| Forging Processes | Closed-die Forging (for complex geometries), Open-die Forging, and Seamless Ring Rolling. |
| Core Materials | Superalloys: Inconel, Hastelloy, Monel. |
| Wear-Resistant: High-Manganese Steel, High-Chrome White Iron (ASTM A532). | |
| Advanced: Metal Ceramic Composites & Bimetal Wear Solutions. | |
| Testing Standards | 100% Non-Destructive Testing (NDT): X-Ray (RT), Ultrasonic (UT), Magnetic Particle (MPI), and Dye Penetrant (PT). |
| Quality Systems | Fully compliant with ISO 9001:2015. Technical support for APQP, PPAP, PFMEA, and Factory Acceptance Testing (FAT). |
| Industries Served | Mining & Mineral Processing, Petrochemical & Refining, Oil & Gas, Railway, and Heavy Engineering. |
We ensure precision through a structured OEM project management framework. The process begins with a comprehensive Technical Drawing Review and material feasibility study. We then implement:
Pre-Production: Risk assessment via PFMEA (Process Failure Mode and Effects Analysis) and development of Control Plans.
Sample Approval: Adherence to PPAP (Production Part Approval Process) to ensure the first article meets all dimensional and metallurgical specs.
Production: Strict monitoring of casting/forging parameters and heat treatment cycles.
Validation: Final FAT (Factory Acceptance Testing) before dispatch, ensuring every component is ready for immediate industrial installation.
We provide advanced material solutions tailored to specific failure modes (abrasion, impact, or corrosion):
Extreme Wear: High Chrome White Iron (ASTM A532), High Manganese Steel (Mn13, Mn18), and innovative Metal Ceramic Composites for SAG mills and crushers.
High Temperature & Corrosion: Superalloys (Inconel, Hastelloy) and Stainless Steels for petrochemical reformer systems.
Cost-Benefit Optimization: Bimetal Composites and Hardfacing solutions, combining a tough, impact-resistant base with a high-hardness working surface to extend service life.
Transparency is core to our manufacturing. We fully support and coordinate with global inspection agencies such as SGS, Bureau Veritas (BV), ABS, and Lloyd's. Our standard quality documentation package includes:
MTR (Material Test Reports): Issued according to EN 10204 Type 3.1 or 3.2.
NDT Reports: 100% coverage of Radiographic (RT), Ultrasonic (UT), and Magnetic Particle (MPI) testing as required.
Dimensional Reports: Detailed CMM (Coordinate Measuring Machine) inspection data verifying tolerances.
Yes. By utilizing advanced Precision Casting and Closed-Die Forging technologies, we aim to deliver components as close to the final net shape as possible. This minimizes material waste and significantly reduces the final CNC machining time for our clients, providing a more cost-effective total cost of ownership.
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